benikigai/ec-1Public

EC-1 Wireless Controller

Synthetic example. Every value is made up to show the format.

Factory · Line

Line

Which stations, how fast, and where's the bottleneck?

11: stations
30 s: cycle time, set by T1 estimated
36 s: takt estimated
11: operators

A120 s A228 s A323 s A424 s T130 s T227 s T312 s T420 s P120 s

Summed from each operation's cycle time. Dashed line: 36 s takt. Red: the bottleneck.

Line layoutDrag to turn · scroll or pinch to zoom · click a part

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line/layout.glb (222 KB)

Incoming inspection iqc
sta:iqc-1
Equipment
caliper and pin gauges
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
light booth
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
battery OCV meter
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
Operators
1
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
none
Layout
/Line/IQC1 · ISA-95 EC1-Cell/IQC1
Top-shell sub-assembly assembly
sta:a1
Equipment
nest fixture for the top shell
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
dome sheet locator
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
Operators
1
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
none
Layout
/Line/A1 · ISA-95 EC1-Cell/A1
Runs
Seat light pipe, face buttons and shoulder buttons in top shell, Place dome sheet over the buttons
Stick and PCBA to bottom shell assembly
sta:a2
Equipment
temperature-controlled soldering iron, 350 C
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
fume extractor
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
PCBA nest
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
Operators
1
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
none
Layout
/Line/A2 · ISA-95 EC1-Cell/A2
Runs
Hand-solder stick module to the PCBA (6 pins), Snap PCBA into bottom shell
Battery and haptic assembly
sta:a3
Equipment
PSA liner peeler
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
battery press, 20 N
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
Operators
1
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
none
Layout
/Line/A3 · ISA-95 EC1-Cell/A3
Runs
Stick battery into pocket with PSA, Place LRA and mate its connector, Mate battery connector
Close and screw assembly
sta:a4
Equipment
closing fixture
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
electric torque driver, 0.18 N·m, with count check
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
Operators
1
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
none
Layout
/Line/A4 · ISA-95 EC1-Cell/A4
Runs
Close top sub-assembly onto the core, Drive four M2 screws to 0.18 N·m
Device electric torque driver with count check
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log
mhs-preview
Measures: final torque (N·m), angle (deg)
Adjusts: target torque 0.1 to 0.3 N·m
Safety limits: max torque ≤ 0.3 N·m
Flash test image and RF test test
sta:t1
Equipment
RF shield box
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
BLE tester
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
USB-C pogo fixture
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
Operators
1
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
ipc-cfx
Layout
/Line/T1 · ISA-95 EC1-Cell/T1
Runs
Flash the test image, then RF test
Device BLE tester in RF shield box
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
mhs-preview
Measures: TX power (dBm), RSSI (dBm)
Adjusts: channel 0 to 39
Functional test and stick calibration test
sta:t2
Equipment
stick actuation robot
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
button press head
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
IMU turntable
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
Operators
1
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
ipc-cfx
Layout
/Line/T2 · ISA-95 EC1-Cell/T2
Runs
Stick centre and range calibration, Buttons, IMU, haptics and LED
Device stick actuation robot
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
mhs-preview
Measures: stick position (% of full scale)
Adjusts: deflection angle 0 to 28 deg
Safety limits: max push force ≤ 8 N
Cosmetic and gap check fqc
sta:t3
Equipment
camera arch, 4 cameras
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
feeler gauges 0.10 / 0.30 mm
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
Operators
1
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
ipc-cfx
Layout
/Line/T3 · ISA-95 EC1-Cell/T3
Runs
Cosmetic and gap check
Charge and battery test test
sta:t4
Equipment
programmable USB-C load
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
8-up charge rack
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
Operators
1
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
ipc-cfx
Layout
/Line/T4 · ISA-95 EC1-Cell/T4
Runs
Charge current and battery check
Label and pack pack
sta:p1
Equipment
label printer and applicator
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
pack bench, scale
ObservedSeen directly: teardown, markings, photos. Medium confidence.Evidence: src:teardown-log, src:photos
Operators
2
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
none
Layout
/Line/P1 · ISA-95 EC1-Cell/P1
Runs
Apply rating label, Pack with tray and cable
Outgoing audit oqc
sta:oqc-1
Equipment
full functional test set
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
drop tester (sampled)
InferredEngineering judgement, not measured. Low confidence.No evidence listed.implied by the design and the tests the product needs
Operators
1
InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Data interface
none
Layout
/Line/OQC1 · ISA-95 EC1-Cell/OQC1