{ "opd": "benikigai/ec-1", "commit": 1, "opd_version": "0.4.0", "layer": "line", "question": "Which stations, how fast, and where's the bottleneck?", "data": { "stations": [ { "id": "sta:iqc-1", "name": "Incoming inspection", "type": "iqc", "equipment": [ { "value": "caliper and pin gauges", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" }, { "value": "light booth", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" }, { "value": "battery OCV meter", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" } ], "operators": { "value": 1, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/IQC1", "isa95_work_center": "EC1-Cell/IQC1", "data_interface": "none" }, { "id": "sta:a1", "name": "Top-shell sub-assembly", "type": "assembly", "equipment": [ { "value": "nest fixture for the top shell", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] }, { "value": "dome sheet locator", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] } ], "operators": { "value": 1, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/A1", "isa95_work_center": "EC1-Cell/A1", "data_interface": "none" }, { "id": "sta:a2", "name": "Stick and PCBA to bottom shell", "type": "assembly", "equipment": [ { "value": "temperature-controlled soldering iron, 350 C", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] }, { "value": "fume extractor", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] }, { "value": "PCBA nest", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] } ], "operators": { "value": 1, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/A2", "isa95_work_center": "EC1-Cell/A2", "data_interface": "none" }, { "id": "sta:a3", "name": "Battery and haptic", "type": "assembly", "equipment": [ { "value": "PSA liner peeler", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] }, { "value": "battery press, 20 N", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] } ], "operators": { "value": 1, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/A3", "isa95_work_center": "EC1-Cell/A3", "data_interface": "none" }, { "id": "sta:a4", "name": "Close and screw", "type": "assembly", "equipment": [ { "value": "closing fixture", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] }, { "value": "electric torque driver, 0.18 N·m, with count check", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] } ], "operators": { "value": 1, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/A4", "isa95_work_center": "EC1-Cell/A4", "data_interface": "none", "device_references": [ { "device": { "value": "electric torque driver with count check", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log" ] }, "spec": "mhs-preview", "measures": [ { "name": "final torque", "unit": "N·m" }, { "name": "angle", "unit": "deg" } ], "adjustable": [ { "name": "target torque", "unit": "N·m", "min": 0.1, "max": 0.3 } ], "safety_limits": [ { "name": "max torque", "limit": 0.3, "unit": "N·m" } ] } ] }, { "id": "sta:t1", "name": "Flash test image and RF test", "type": "test", "equipment": [ { "value": "RF shield box", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" }, { "value": "BLE tester", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" }, { "value": "USB-C pogo fixture", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" } ], "operators": { "value": 1, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/T1", "isa95_work_center": "EC1-Cell/T1", "data_interface": "ipc-cfx", "device_references": [ { "device": { "value": "BLE tester in RF shield box", "source": "inferred", "confidence": "medium" }, "spec": "mhs-preview", "measures": [ { "name": "TX power", "unit": "dBm" }, { "name": "RSSI", "unit": "dBm" } ], "adjustable": [ { "name": "channel", "min": 0, "max": 39 } ] } ] }, { "id": "sta:t2", "name": "Functional test and stick calibration", "type": "test", "equipment": [ { "value": "stick actuation robot", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" }, { "value": "button press head", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" }, { "value": "IMU turntable", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" } ], "operators": { "value": 1, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/T2", "isa95_work_center": "EC1-Cell/T2", "data_interface": "ipc-cfx", "device_references": [ { "device": { "value": "stick actuation robot", "source": "inferred", "confidence": "medium" }, "spec": "mhs-preview", "measures": [ { "name": "stick position", "unit": "% of full scale" } ], "adjustable": [ { "name": "deflection angle", "unit": "deg", "min": 0, "max": 28 } ], "safety_limits": [ { "name": "max push force", "limit": 8, "unit": "N" } ] } ] }, { "id": "sta:t3", "name": "Cosmetic and gap check", "type": "fqc", "equipment": [ { "value": "camera arch, 4 cameras", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" }, { "value": "feeler gauges 0.10 / 0.30 mm", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" } ], "operators": { "value": 1, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/T3", "isa95_work_center": "EC1-Cell/T3", "data_interface": "ipc-cfx" }, { "id": "sta:t4", "name": "Charge and battery test", "type": "test", "equipment": [ { "value": "programmable USB-C load", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" }, { "value": "8-up charge rack", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" } ], "operators": { "value": 1, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/T4", "isa95_work_center": "EC1-Cell/T4", "data_interface": "ipc-cfx" }, { "id": "sta:p1", "name": "Label and pack", "type": "pack", "equipment": [ { "value": "label printer and applicator", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] }, { "value": "pack bench, scale", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log", "src:photos" ] } ], "operators": { "value": 2, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/P1", "isa95_work_center": "EC1-Cell/P1", "data_interface": "none" }, { "id": "sta:oqc-1", "name": "Outgoing audit", "type": "oqc", "equipment": [ { "value": "full functional test set", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" }, { "value": "drop tester (sampled)", "source": "inferred", "confidence": "low", "note": "implied by the design and the tests the product needs" } ], "operators": { "value": 1, "source": "inferred", "confidence": "medium" }, "layout_usd_prim": "/Line/OQC1", "isa95_work_center": "EC1-Cell/OQC1", "data_interface": "none" } ], "operations": [ { "id": "op:buttons-in", "name": "Seat light pipe, face buttons and shoulder buttons in top shell", "type": "place", "inputs": [ "part:top-shell", "part:light-pipe", "part:button-cap", "part:shoulder-button" ], "output": "asm:top-sub", "station": "sta:a1", "method": { "value": "by hand, shell face-down in nest", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log" ] }, "fixture": { "value": "top-shell nest", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 14, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:dome-place", "name": "Place dome sheet over the buttons", "type": "place", "inputs": [ "asm:top-sub", "part:dome-sheet" ], "output": "asm:top-sub", "station": "sta:a1", "method": { "value": "by hand onto two locating pins", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log" ] }, "fixture": { "value": "dome locator pins", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 6, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:stick-solder", "name": "Hand-solder stick module to the PCBA (6 pins)", "type": "solder", "inputs": [ "part:main-pcba", "part:stick-module" ], "output": "asm:core", "station": "sta:a2", "method": { "value": "hand solder, no-clean flux core wire", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log" ] }, "fixture": { "value": "PCBA nest with stick square", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 22, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:pcba-place", "name": "Snap PCBA into bottom shell", "type": "snap-fit", "inputs": [ "part:bottom-shell", "asm:core" ], "output": "asm:core", "station": "sta:a2", "method": { "value": "two snaps, then press at four bosses", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log" ] }, "cycle_time_s": { "value": 6, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:battery-adhere", "name": "Stick battery into pocket with PSA", "type": "adhesive", "inputs": [ "asm:core", "part:battery" ], "output": "asm:core", "station": "sta:a3", "method": { "value": "peel liner, place, press 20 N for 3 s", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log" ] }, "fixture": { "value": "battery press", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 10, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:haptic-place", "name": "Place LRA and mate its connector", "type": "connector-mate", "inputs": [ "asm:core", "part:haptic-lra" ], "output": "asm:core", "station": "sta:a3", "method": { "value": "by hand into rib pocket", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log" ] }, "cycle_time_s": { "value": 8, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:battery-mate", "name": "Mate battery connector", "type": "connector-mate", "inputs": [ "asm:core" ], "output": "asm:core", "station": "sta:a3", "method": { "value": "by hand, listen for click", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log" ] }, "cycle_time_s": { "value": 5, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:close", "name": "Close top sub-assembly onto the core", "type": "snap-fit", "inputs": [ "asm:core", "asm:top-sub" ], "output": "asm:ec-1", "station": "sta:a4", "method": { "value": "align at USB-C end, rotate closed", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log" ] }, "fixture": { "value": "closing fixture", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 8, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:screw", "name": "Drive four M2 screws to 0.18 N·m", "type": "screw", "inputs": [ "asm:ec-1", "part:screw-m2x6" ], "output": "asm:ec-1", "station": "sta:a4", "method": { "value": "torque driver, cross pattern", "source": "observed", "confidence": "medium", "evidence": [ "src:teardown-log" ] }, "fixture": { "value": "closing fixture", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 16, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:flash", "name": "Flash the test image, then RF test", "type": "flash", "inputs": [ "asm:ec-1" ], "output": "asm:ec-1", "station": "sta:t1", "method": { "value": "USB-C pogo, then radiated test in shield box", "source": "inferred", "confidence": "medium" }, "fixture": { "value": "USB-C pogo fixture", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 30, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:stick-cal", "name": "Stick centre and range calibration", "type": "ext:controller:stick-calibrate", "inputs": [ "asm:ec-1" ], "output": "asm:ec-1", "station": "sta:t2", "method": { "value": "robot sweeps the stick to 8 points and centre", "source": "inferred", "confidence": "medium" }, "fixture": { "value": "stick robot nest", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 15, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:functional", "name": "Buttons, IMU, haptics and LED", "type": "test", "inputs": [ "asm:ec-1" ], "output": "asm:ec-1", "station": "sta:t2", "method": { "value": "press head, 90 degree turntable step, LRA current", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 12, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:cosmetic", "name": "Cosmetic and gap check", "type": "inspect", "inputs": [ "asm:ec-1" ], "output": "asm:ec-1", "station": "sta:t3", "method": { "value": "camera arch plus feeler gauge at shoulder buttons", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 12, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:charge", "name": "Charge current and battery check", "type": "test", "inputs": [ "asm:ec-1" ], "output": "asm:ec-1", "station": "sta:t4", "method": { "value": "5 V in, measure charge current and cell voltage", "source": "inferred", "confidence": "medium" }, "fixture": { "value": "8-up rack", "source": "inferred", "confidence": "medium" }, "cycle_time_s": { "value": 20, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:label", "name": "Apply rating label", "type": "label", "inputs": [ "asm:ec-1", "part:rating-label" ], "output": "asm:ec-1", "station": "sta:p1", "method": { "value": "print and apply, scan serial", "source": "observed", "confidence": "medium" }, "cycle_time_s": { "value": 6, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } }, { "id": "op:pack", "name": "Pack with tray and cable", "type": "pack", "inputs": [ "asm:ec-1", "part:retail-box", "part:pack-tray", "part:usb-cable" ], "output": "asm:packed", "station": "sta:p1", "method": { "value": "tray, unit, cable, close, weigh", "source": "observed", "confidence": "medium" }, "cycle_time_s": { "value": 14, "unit": "s", "source": "inferred", "confidence": "low", "note": "time-study estimate on the synthetic build" } } ] } }