benikigai/ec-1Public

EC-1 Wireless Controller

Synthetic example. Every value is made up to show the format.

Factory · Quality

Quality

How is every unit checked, and against what limits?

6: inspection plans
11: tests
10 of 11: tests with limits

Station	Incoming	In-process	Final	Outgoing	Tests	All
IQC-1 Incoming inspection	3					3
A4 Close and screw		1				1
T1 Flash test image and RF test					3	3
T2 Functional test and stick calibration					5	5
T3 Cosmetic and gap check			1		1	2
T4 Charge and battery test					2	2
OQC-1 Outgoing audit				1		1

Inspection plans by stage and tests, counted per station. Darker: more checks.

Inspection plans

Stage	Characteristic	Item	Station	Sampling	AQL	Sample	Method
IQC	Length, width and stick hole diameter; cosmetic grade A `insp:shell-iqc`	Top shell	Incoming inspection	ANSI/ASQ Z1.4 level II lots 1201 to 3200 general inspection level II, normal inspection InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	1	125	caliper and pin gauge; light booth InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
IQC	Centre return and full travel resistance `insp:stick-iqc`	Analog stick module	Incoming inspection	ANSI/ASQ Z1.4 level II lots 1201 to 3200 general inspection level II, normal inspection InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	0.65	125	fixture with ohmmeter InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
IQC	Open-circuit voltage 3.75 to 3.90 V; thickness at most 6.1 mm `insp:cell-iqc`	Li-ion pouch cell, 600 mAh	Incoming inspection	ANSI/ASQ Z1.4 level II lots 1201 to 3200 general inspection level II, normal inspection InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	0.4	125	OCV meter and caliper InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
IPQC	Breakaway torque 0.16 to 0.22 N·m `insp:screw-audit`	Drive four M2 screws to 0.18 N·m	Close and screw	other	—	5	torque audit gauge, 5 units per hour InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
FQC	No scratch over 0.3 mm in zone A; shoulder gap 0.10 to 0.30 mm `insp:cosmetic-100`	EC-1, closed unit	Cosmetic and gap check	100%	—	—	camera arch and feeler gauge InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
OQC	Full functional, pack contents, label, drop 1.2 m on 1 unit per lot `insp:oqc`	Packed unit	Outgoing audit	ANSI/ASQ Z1.4 level II lots 501 to 1200 general inspection level II, normal inspection InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	0.65	80	full test set InferredEngineering judgement, not measured. Medium confidence.No evidence listed.

Tests

Test	Station	Measures	Lower limit	Upper limit
Test image flashed and verified `test:flash-ok`	Flash test image and RF test	image checksum	none	none
Radiated output power `test:rf-power`	Flash test image and RF test	TX power at 2440 MHz	-6 dBm InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	4 dBm InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Receive sensitivity `test:rf-rssi`	Flash test image and RF test	RSSI from reference tag at 1 m	-70 dBm InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	none
Stick centre at rest, after calibration `test:stick-centre`	Functional test and stick calibration	centre offset	none	1 % of full scale InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Stick range, each axis `test:stick-range`	Functional test and stick calibration	full-scale reach	96 % of full scale InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	none
Face button actuation force `test:button-force`	Functional test and stick calibration	force at contact	150 gf InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	210 gf InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Gyro zero-rate bias `test:imu-bias`	Functional test and stick calibration	bias, each axis	none	2 deg/s InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
LRA drive current `test:haptic-current`	Functional test and stick calibration	RMS current at 170 Hz	40 mA InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	90 mA InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Charge current at 5 V `test:charge-current`	Charge and battery test	input current	280 mA InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	360 mA InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Cell voltage after 20 s charge `test:cell-voltage`	Charge and battery test	cell voltage	3.7 V InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	4.05 V InferredEngineering judgement, not measured. Medium confidence.No evidence listed.
Gap at shoulder buttons `test:shoulder-gap`	Cosmetic and gap check	feeler gauge	0.1 mm InferredEngineering judgement, not measured. Medium confidence.No evidence listed.	0.3 mm InferredEngineering judgement, not measured. Medium confidence.No evidence listed.