{ "opd": "benikigai/plus-one", "commit": 6, "opd_version": "0.5.0", "layer": "quality", "question": "How is every unit checked, and against what limits?", "data": { "inspection_plans": [ { "id": "insp:shell-iqc", "station": "sta:s1", "stage": "iqc", "item": "part:top-shell", "characteristic": "Diameter, ring slot width, cosmetic grade A", "method": { "value": "caliper, pin gauge, light booth", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed" }, "sampling": { "standard": "ANSI/ASQ Z1.4", "inspection_level": "II", "aql": 1, "lot_size_range": [ 1201, 3200 ], "sample_size": 125, "basis": { "value": "proposed plan; set at the pilot build", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ] } } }, { "id": "insp:pcba-iqc", "station": "sta:s2", "stage": "iqc", "item": "part:main-pcba", "characteristic": "EMS test record present; boots and enumerates over USB", "method": { "value": "sample power-on", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed" }, "sampling": { "standard": "ANSI/ASQ Z1.4", "inspection_level": "S-3", "aql": 0.65, "lot_size_range": [ 1201, 3200 ], "sample_size": 32, "basis": { "value": "proposed plan; set at the pilot build", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ] } } }, { "id": "insp:cell-iqc", "station": "sta:s5", "stage": "iqc", "item": "part:battery", "characteristic": "Open-circuit voltage 3.7 to 3.9 V; no swelling", "method": { "value": "OCV meter, thickness gauge", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed" }, "sampling": { "standard": "ANSI/ASQ Z1.4", "inspection_level": "II", "aql": 0.4, "lot_size_range": [ 501, 1200 ], "sample_size": 80, "basis": { "value": "proposed plan; set at the pilot build", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ] } } }, { "id": "insp:stake-ipqc", "station": "sta:s1", "stage": "ipqc", "item": "part:ring-diffuser", "characteristic": "Stake pull-off force", "method": { "value": "push-out test, first five each shift", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed" }, "sampling": { "standard": "other", "sample_size": 5, "basis": { "value": "proposed plan; set at the pilot build", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ] } } }, { "id": "insp:oqc-audit", "station": "sta:s8", "stage": "oqc", "item": "asm:packed", "characteristic": "Packed unit complete; boots; QR reads", "method": { "value": "audit", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed" }, "sampling": { "standard": "ANSI/ASQ Z1.4", "inspection_level": "II", "aql": 0.65, "lot_size_range": [ 1201, 3200 ], "sample_size": 125, "basis": { "value": "proposed plan; set at the pilot build", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ] } } } ], "tests": [ { "id": "test:flash-verify", "station": "sta:s7", "name": "Firmware image flashed and verified", "measures": "image hash" }, { "id": "test:unit-id", "station": "sta:s7", "name": "Unit ID provisioned once", "measures": "eFuse read-back" }, { "id": "test:mic-sensitivity", "station": "sta:s7", "name": "Mic sensitivity after calibration", "measures": "dBFS at 94 dB SPL, 1 kHz", "lower": { "value": -28, "unit": "dBFS", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" }, "upper": { "value": -24, "unit": "dBFS", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" } }, { "id": "test:imu-bias", "station": "sta:s7", "name": "Motion sensor bias after calibration", "measures": "accelerometer bias", "upper": { "value": 0.05, "unit": "g", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" } }, { "id": "test:button", "station": "sta:s8", "name": "Plus button actuation", "measures": "switch closes, debounced" }, { "id": "test:touch-ring", "station": "sta:s8", "name": "Touch ring delta", "measures": "touch counts on a reference finger", "lower": { "value": 30, "unit": "%", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" } }, { "id": "test:ring-leds", "station": "sta:s8", "name": "Light ring colours", "measures": "camera colour check per LED" }, { "id": "test:haptic", "station": "sta:s8", "name": "Haptic drive current", "measures": "mA at rated drive", "lower": { "value": 40, "unit": "mA", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" }, "upper": { "value": 90, "unit": "mA", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" } }, { "id": "test:charge", "station": "sta:s8", "name": "Charge current over USB-C", "measures": "mA from USB at 5 V", "lower": { "value": 100, "unit": "mA", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" }, "upper": { "value": 300, "unit": "mA", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" } }, { "id": "test:wireless-charge", "station": "sta:s8", "name": "Wireless charging", "measures": "charge current on a reference magnetic charger", "lower": { "value": 60, "unit": "mA", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" } }, { "id": "test:audio-loopback", "station": "sta:s8", "name": "Audio loopback", "measures": "speaker to mics, level and THD", "upper": { "value": 3, "unit": "%", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" } }, { "id": "test:rf-check", "station": "sta:s8", "name": "Radio check", "measures": "Wi-Fi and BLE RSSI against a golden radio in the shield box", "lower": { "value": -60, "unit": "dBm", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" } }, { "id": "test:power-off", "station": "sta:s8", "name": "Hardware power-off current", "measures": "cell current with the switch off", "upper": { "value": 1, "unit": "uA", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" } }, { "id": "test:pogo-limit", "station": "sta:s8", "name": "Pogo pad current limit", "measures": "short-circuit current at the pads", "upper": { "value": 300, "unit": "mA", "source": "inferred", "confidence": "low", "evidence": [ "src:design-brief" ], "note": "proposed limit" } }, { "id": "test:qr-read", "station": "sta:s8", "name": "QR reads back", "measures": "scanner read" } ] } }